ISO 9001:2015 · Kharadi, Pune · 25+ years

Gauging systems built around your component.

Air gauging, electronic display units and PLC-PC multigauging machines — designed, manufactured and supported in-house. If it has a tolerance, we can build the gauge that holds it.

ISO 9001:2015 ± 0.001 mm Built in Pune IoT enabled
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Automotive Auto components Bearings Camshafts & shafts Transmission Engineering Aerospace Railways Defence

Capability

Everything that goes into the machine is made here.

Mechanical design, gauging electronics, PLC programming and SPC software sit under one roof at Kharadi. That is why a fixture for a part nobody else gauges is a normal week, not a special project.

In-house design & build

Fixture design, electronics, panel building and software written by the same team that commissions the machine on your floor.

Measured in microns

Contact-type LVDT and non-contact air gauging, with accuracy and repeatability held to ± 0.001 mm.

Traceable by serial

Readings recorded against a unique serial read automatically by a 2D code reader, and exportable for SPC and audit.

Poka-yoke by default

Interlocks, rejection-bin sensing and tri-colour status, so a part that fails cannot quietly continue down the line.

What we build

Three families, sixty-odd products.

From a single hand-held air plug gauge to a five-station interconnected inspection line. Most of what we ship is built to a drawing you send us.

Air plug gauge with setting rings

Air gauging tooling

Non-contact measurement with no wear on the gauging face. Plug, calliper and ring gauges for bore, outside diameter, taper and ovality.

  • Plug gauge
  • Calliper & snap
  • Ring gauge
Precise 3-channel air electronic DRO with calliper gauges

Display & readout units

Analogue, C-jet, tri-colour column and digital units, up to a 7-inch TFT with SPC analytics and a gigabyte of onboard storage.

  • Tri-colour
  • Up to 8 channels
  • RS-232 & USB
Boss multigauging station with PC display

Multigauging systems

PLC-PC machines with automatic measurement cycles, motorised part rotation, accept/reject segregation and report generation.

  • Automatic cycle
  • Pick & place
  • SPC built in

In production

Machines running on customer floors today.

Ring Gear Multigauging Station Bearing Shaft Autogauging Machine Bearing & Cup Gauging Machine

Ring Gear Multigauging Station

One adjustable fixture covering 250 mm to 500 mm diameter, with an ANDON board showing accept, reject and total counts to the whole shop.

  • ID, OD, radial thickness and width
  • Parallelity and ID ovality
  • Tooth counting
  • Motorised rotation, automatic cycle
  • Report generation and e-mail
  • ANDON accept / reject / total
250–500 mm rangeMotorised rotationWatch it run

Bearing Shaft Autogauging Machine

Handles bearing shafts of differing lengths through a pneumatic gripper, gauges them and sorts them without an operator touching the part.

  • Bearing diameter at two places
  • Sleeve diameter
  • C-length and total length
  • Pneumatic gripper part handling
  • Automatic accept / reject segregation
  • Memory module for part saving
± 0.001 mmManless operation

Bearing & Cup Gauging Machine

Built for Indian Railways bearing inspection, gauging the cup and the taper roller bearing and pairing the matched set on the spot.

  • Outside diameter and ovality on the cup
  • Taper roller bearing inside diameter
  • Automatic pairing of cup and bearing
  • Dynamic reading
  • Automatic recording of all readings
  • SPC software and report generation
Railways approved useCup + roller pairing
Ring gear station
Ring gear station
Analogue air gauge unit
Analogue air gauge unit
Camshaft dia multigauging
Camshaft dia multigauging
Graphical display unit
Graphical display unit
Boss multigauging station
Boss multigauging station
Air plug gauge & rings
Air plug gauge & rings
Cylinder block liner bore
Cylinder block liner bore
6-jet calliper & 3-ch DRO
6-jet calliper & 3-ch DRO
Dial type fixture
Dial type fixture
Bearing shaft autogauging
Bearing shaft autogauging
Flatness multigauging
Flatness multigauging
Bearing OD multigauging
Bearing OD multigauging
Ring gear station
Analogue air gauge unit
Camshaft dia multigauging
Graphical display unit
Boss multigauging station
Air plug gauge & rings
Cylinder block liner bore
6-jet calliper & 3-ch DRO
Dial type fixture
Bearing shaft autogauging
Flatness multigauging
Bearing OD multigauging

By the numbers

Built to hold a tolerance, year after year.

Talk to an engineer
01
0+
Years of in-house
design & manufacturing
02
0+
Gauging products
& systems built
03
±0.001mm
Accuracy and
repeatability
04
0channels
On a single
display unit

SPC · IoT · Industry 4.0

A gauge that only shows a number is half a machine.

Every system ships with SPC built in — run charts, histograms, Cp and Cpk, and accept against reject as a running picture rather than a snapshot. Readings store onboard, export to a pen drive without special software, and go out by e-mail as a report.

  • Run chart, histogram, Cp / Cpk and pie analysis per parameter
  • Up to one crore samples stored against serial, date and time
  • Stations interlocked over LAN so a part cannot skip an operation
  • Data out over RS-232, USB or pen drive
Precise SPC · 7" TFT display unit Profile 1 · ID-1
Run chart on the Precise TFT display unit
Tri-colour run chart — upper and lower tolerance limits, control limits and nominal, plotted live
Histogram on the Precise TFT display unit
Distribution across the sample set, with S.D., Cp and Cpk calculated on screen
R-chart on the Precise TFT display unit
Range chart tracking variation between consecutive samples

On the floor

Watch them run.

Camshaft autogauging machine Camshaft Autogauging Machine
Ring gear multigauging machine Ring Gear Multigauging Machine
Output shaft multigauging machine Output Shaft Multigauging Machine
Differential case gauging and laser marking machine Differential Case Gauging & Laser Marking

Get in touch

Send us the drawing.

Tell us the component, the parameters you need held and the tolerance. We will come back with a gauging approach, a fixture concept and a price.

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Works & office
S. No. 24/2B, Opp. Konark Eureka, Sainath Nagar,
Old Mundhwa Road, Kharadi, Pune 411014, India
Working hours
Monday to Saturday, 9:30 am – 6:30 pm IST