SPC · IoT · Industry 4.0

A gauge that only shows a number is half a machine.

Every system ships with statistical process control built in. Readings store onboard against the part serial, export without special software, and go out as a report — so quality is a running picture rather than a folder of paper.

The software

Written in-house, running on the floor.

These are screens from machines in service — not mock-ups.

PC based multigauging software showing a rejected part
Every parameter on one screen with tri-colour bars, tolerance limits and the accept / reject verdict against the operator and shift

What it does

Measurement, capability and traceability in one pass.

Run chart, histogram, Cp / CpkPer parameter, with pie analysis of accept against rework and reject.
Up to one crore samplesStored against serial, date and time on the unit itself.
2D datamatrix traceabilityReadings recorded against the code scanned by a Cognex reader.
Auto calibrationMaster setting and calibration factor held per probe.
Report generation & e-mailShift reports produced and sent without an operator exporting anything.
LAN interlocked stationsA part cannot skip an operation — the next station will not accept it.
Data out four waysRS-232, USB, pen drive or straight to your network.
Poka-yoke confirmationBin sensing confirms a rejected part actually reached the reject bin.

IoT enabled

Gauges that talk to the rest of the plant.

Measurement data is only useful where decisions get made. Systems can push results onto the network, drive an ANDON board for the whole shop, or run a wireless FIFO display in stores so the oldest material is always drawn first.

  • ANDON boards showing accept, reject and total counts live
  • Wireless FIFO display board for stores and line input material
  • Automatic laser and dot-pin marking on accepted parts
  • Interface to customer gantry and material handling systems
Wireless FIFO display board installed in a warehouse
Wireless FIFO display board · stores and line input material
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